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a:5:{s:8:"template";s:46130:"<!DOCTYPE html>
<html lang="en">

   <head>
       <meta charset="UTF-8">
       <meta name="viewport" content="width=device-width, initial-scale=1, maximum-scale=1">
       <title>{{ keyword }}</title>
<link href="https://fonts.googleapis.com/css?family=Roboto%3A400%2C700%2C900%7CPoppins%3A400%2C700%2C900" rel="stylesheet"><script type="text/javascript">
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		<style type="text/css">
img.wp-smiley,
img.emoji {
	display: inline !important;
	border: none !important;
	box-shadow: none !important;
	height: 1em !important;
	width: 1em !important;
	margin: 0 .07em !important;
	vertical-align: -0.1em !important;
	background: none !important;
	padding: 0 !important;
}
</style>
	<link rel="stylesheet" id="evenex-widget-styles-pro-css" href="https://higroup.coding.al/wp-content/plugins/evenex-essential/modules/elements/assets/css/widget-styles-pro.css?ver=1.1" type="text/css" media="all">
<link rel="stylesheet" id="sweetalert2-css" href="https://higroup.coding.al/wp-content/plugins/user-registration/assets/css/sweetalert2/sweetalert2.min.css?ver=8.17.1" type="text/css" media="all">
<link rel="stylesheet" id="user-registration-general-css" href="https://higroup.coding.al/wp-content/plugins/user-registration/assets/css/user-registration.css?ver=1.9.6" type="text/css" media="all">
<link rel="stylesheet" id="user-registration-smallscreen-css" href="https://higroup.coding.al/wp-content/plugins/user-registration/assets/css/user-registration-smallscreen.css?ver=1.9.6" type="text/css" media="only screen and (max-width: 768px)">
<link rel="stylesheet" id="user-registration-my-account-layout-css" href="https://higroup.coding.al/wp-content/plugins/user-registration/assets/css/my-account-layout.css?ver=1.9.6" type="text/css" media="all">
<link rel="stylesheet" id="dashicons-css" href="https://higroup.coding.al/wp-includes/css/dashicons.min.css?ver=5.8.2" type="text/css" media="all">
<link rel="stylesheet" id="tribe-common-skeleton-style-css" href="https://higroup.coding.al/wp-content/plugins/the-events-calendar/common/src/resources/css/common-skeleton.min.css?ver=4.13.0.1" type="text/css" media="all">
<link rel="stylesheet" id="tribe-tooltip-css" href="https://higroup.coding.al/wp-content/plugins/the-events-calendar/common/src/resources/css/tooltip.min.css?ver=4.13.0.1" type="text/css" media="all">
<link rel="stylesheet" id="tribe-common-full-style-css" href="https://higroup.coding.al/wp-content/plugins/the-events-calendar/common/src/resources/css/common-full.min.css?ver=4.13.0.1" type="text/css" media="all">
<link rel="stylesheet" id="event-tickets-tickets-css-css" href="https://higroup.coding.al/wp-content/plugins/event-tickets/src/resources/css/tickets-v1.min.css?ver=5.1.2.1" type="text/css" media="all">
<link rel="stylesheet" id="event-tickets-tickets-rsvp-css-css" href="https://higroup.coding.al/wp-content/plugins/event-tickets/src/resources/css/rsvp-v1.min.css?ver=5.1.2.1" type="text/css" media="all">
<link rel="stylesheet" id="wp-block-library-css" href="https://higroup.coding.al/wp-includes/css/dist/block-library/style.min.css?ver=5.8.2" type="text/css" media="all">
<style id="wp-block-library-theme-inline-css" type="text/css">
#start-resizable-editor-section{display:none}.wp-block-audio figcaption{color:#555;font-size:13px;text-align:center}.is-dark-theme .wp-block-audio figcaption{color:hsla(0,0%,100%,.65)}.wp-block-code{font-family:Menlo,Consolas,monaco,monospace;color:#1e1e1e;padding:.8em 1em;border:1px solid #ddd;border-radius:4px}.wp-block-embed figcaption{color:#555;font-size:13px;text-align:center}.is-dark-theme .wp-block-embed figcaption{color:hsla(0,0%,100%,.65)}.blocks-gallery-caption{color:#555;font-size:13px;text-align:center}.is-dark-theme .blocks-gallery-caption{color:hsla(0,0%,100%,.65)}.wp-block-image figcaption{color:#555;font-size:13px;text-align:center}.is-dark-theme .wp-block-image figcaption{color:hsla(0,0%,100%,.65)}.wp-block-pullquote{border-top:4px solid;border-bottom:4px solid;margin-bottom:1.75em;color:currentColor}.wp-block-pullquote__citation,.wp-block-pullquote cite,.wp-block-pullquote footer{color:currentColor;text-transform:uppercase;font-size:.8125em;font-style:normal}.wp-block-quote{border-left:.25em solid;margin:0 0 1.75em;padding-left:1em}.wp-block-quote cite,.wp-block-quote footer{color:currentColor;font-size:.8125em;position:relative;font-style:normal}.wp-block-quote.has-text-align-right{border-left:none;border-right:.25em solid;padding-left:0;padding-right:1em}.wp-block-quote.has-text-align-center{border:none;padding-left:0}.wp-block-quote.is-large,.wp-block-quote.is-style-large{border:none}.wp-block-search .wp-block-search__label{font-weight:700}.wp-block-group.has-background{padding:1.25em 2.375em;margin-top:0;margin-bottom:0}.wp-block-separator{border:none;border-bottom:2px solid;margin-left:auto;margin-right:auto;opacity:.4}.wp-block-separator:not(.is-style-wide):not(.is-style-dots){width:100px}.wp-block-separator.has-background:not(.is-style-dots){border-bottom:none;height:1px}.wp-block-separator.has-background:not(.is-style-wide):not(.is-style-dots){height:2px}.wp-block-table thead{border-bottom:3px solid}.wp-block-table tfoot{border-top:3px solid}.wp-block-table td,.wp-block-table th{padding:.5em;border:1px solid;word-break:normal}.wp-block-table figcaption{color:#555;font-size:13px;text-align:center}.is-dark-theme .wp-block-table figcaption{color:hsla(0,0%,100%,.65)}.wp-block-video figcaption{color:#555;font-size:13px;text-align:center}.is-dark-theme .wp-block-video figcaption{color:hsla(0,0%,100%,.65)}.wp-block-template-part.has-background{padding:1.25em 2.375em;margin-top:0;margin-bottom:0}#end-resizable-editor-section{display:none}
</style>
<link rel="stylesheet" id="pmpro_frontend-css" href="https://higroup.coding.al/wp-content/plugins/paid-memberships-pro/css/frontend.css?ver=2.5.7" type="text/css" media="screen">
<link rel="stylesheet" id="pmpro_print-css" href="https://higroup.coding.al/wp-content/plugins/paid-memberships-pro/css/print.css?ver=2.5.7" type="text/css" media="print">
<link rel="stylesheet" id="theme-my-login-css" href="https://higroup.coding.al/wp-content/plugins/theme-my-login/assets/styles/theme-my-login.min.css?ver=7.1.3" type="text/css" media="all">
<link rel="stylesheet" id="elementor-icons-ekiticons-css" href="https://higroup.coding.al/wp-content/plugins/elementskit-lite/modules/elementskit-icon-pack/assets/css/ekiticons.css?ver=2.5.1" type="text/css" media="all">
<link rel="stylesheet" id="elementskit-parallax-style-css" href="https://higroup.coding.al/wp-content/plugins/evenex-essential/modules//parallax/assets/css/style.css?ver=1.5.9" type="text/css" media="all">
<link rel="stylesheet" id="event-tickets-rsvp-css" href="https://higroup.coding.al/wp-content/plugins/event-tickets/src/resources/css/rsvp.min.css?ver=5.1.2.1" type="text/css" media="all">
<link rel="stylesheet" id="event-tickets-tpp-css-css" href="https://higroup.coding.al/wp-content/plugins/event-tickets/src/resources/css/tpp.min.css?ver=5.1.2.1" type="text/css" media="all">
<link rel="stylesheet" id="fonts-css" href="https://fonts.googleapis.com/css?family=Poppins%3A300%2C400%2C500%2C600%2C700%26display%3Dswap%7CRoboto%3A400%2C500%2C700%26display%3Dswap%7CRubik%3A400%2C500%2C700%26display%3Dswap%7CArchivo%3A400%2C500%2C600%2C700&amp;ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="bootstrap-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/bootstrap.min.css?ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="fontawesome-min-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/fontawesome.min.css?ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="select2-css" href="https://higroup.coding.al/wp-content/plugins/user-registration/assets/css/select2.css?ver=1.9.6" type="text/css" media="all">
<link rel="stylesheet" id="evenex-image-choose-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/image-choose-control.css?ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="evenex-icon-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/iconfont.css?ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="xs-grid-line-animation-css-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/grid-line-parallax.css?ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="evenex-blog-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/blog.css?ver=1.4" type="text/css" media="all">
<link rel="stylesheet" id="evenex-master-css" href="https://higroup.coding.al/wp-content/themes/evenex/assets/css/master.css?ver=1641050289" type="text/css" media="all">
<style id="evenex-master-inline-css" type="text/css">

      h1{
         font-family: Poppins, sans-serif;color:#101010;font-size:36px;
      }
      h2,
      .post .entry-header .entry-title,
      .search .page .entry-header .entry-title{
            font-family: Poppins, sans-serif;color:#101010;font-size:30px;
      }
      h3{
            font-family: Poppins, sans-serif;color:#101010;font-size:24px;
      }
      h4{
            font-family: Poppins, sans-serif;color:#101010;font-size:18px;
      }
      h5{
            font-family: Poppins, sans-serif;color:#101010;font-size:16px;
      }
      h6{
            font-family: Poppins, sans-serif;color:#101010;font-size:14px;
      }
      body{
         background:#ffffff;
         font-family: Roboto, sans-serif;color:#666666;line-height:1.625;font-size:16px;
      }
      .logo-area .site-title a , .logo-area .site-desc{
         color:#ec962d;
      }

      .post .entry-header .entry-title a:hover,
      .sidebar ul li a:hover, .xs-footer-section ul li a:hover,
      .post-meta a:hover,
      .header .navbar-light .navbar-nav li a:hover {
         color:  #ec962d;
      }
      .tag-lists a:hover, .tagcloud a:hover,
      .sticky.post .meta-featured-post,
      .widget-title:before,
      .xs-custom-widget > h5:before,
      .block-title.title-border .title-bg,
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      .header .navbar-light .navbar-nav>li.active>a:before,
      .main-slider .owl-prev.disabled,
      .owl-dots:before,
      .featured-tab-item .nav-tabs .nav-link.active:before,
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      .ts-footer .widget-title:before,
      .main-slider .owl-next:hover, .main-slider .owl-prev:hover,
      .sidebar .widget.widget_search .input-group-btn, .xs-footer-section .widget.widget_search .input-group-btn,
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      .banner-solid,
      .pagination li.active a,
      .wp-block-button:not(.is-style-outline) .wp-block-button__link,
      .wp-block-button .wp-block-button__link:not(.has-background),
      .wp-block-file .wp-block-file__button,
      .back_to_top > a,
      .post .meta-featured-post::after {
         background:#ec962d;
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      .post .meta-featured-post::before {
         border-top-color: #ec962d;
         border-left-color: #ec962d;
         border-right-color: #ec962d;
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      .xs-search-group .search-button:hover,
      .pagination li.active a:hover,
      .wp-block-button:not(.is-style-outline) .wp-block-button__link:hover,
      .wp-block-file .wp-block-file__button:hover {
         background:#ff7c49;
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      .header-btn {
         background: linear-gradient(90deg,#ec962d 0,#ff7c49 100%);
      }
      .header-btn::before {
         box-shadow: 0 15px 25px 0 #ec962d;
      }
      .is-style-outline .wp-block-button__link:hover,
      .wp-block-button.is-style-outline .wp-block-button__link:active:not(.has-text-color):hover,
      .wp-block-button.is-style-outline .wp-block-button__link:focus:not(.has-text-color):hover,
      .wp-block-button.is-style-outline .wp-block-button__link:not(.has-text-color):hover,
      .breadcrumb>li a:hover {
         color: #ff7c49;
      }
      .wp-block-button.is-style-outline .wp-block-button__link:active:not(.has-text-color),
      .wp-block-button.is-style-outline .wp-block-button__link:focus:not(.has-text-color),
      .wp-block-button.is-style-outline .wp-block-button__link:not(.has-text-color),
      .navbar-nav .nav-link:hover,
      .dropdown-item.active,
      .dropdown-item:active,
      .navbar-nav .dropdown-menu li:hover>a,
      .xs-recent-post-widget .widget-post .entry-title>a:hover {
         color: #ec962d;
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      .tag-lists a:hover, .tagcloud a:hover,
      .owl-theme .owl-dots .owl-dot.active span{
         border-color: #ec962d;
      }
      .block-title.title-border .title-bg::after{
         border-left-color: #ec962d;
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      .block-title.title-border{
         border-bottom-color: #ec962d;
      }

      .topbar .top-nav li a:hover,
      .comments-list .comment-author a:hover,
      .comments-list .comment-reply-link:hover,
      .post-title a:hover,
      .copyright-area a:hover,
      .ts-footer .widget ul li a:hover,
      .featured-tab-item .nav-tabs .nav-link.active .tab-head>span.tab-text-title,
      .social-links li a:hover,
      .comment-author cite a:hover {
         color:#ec962d;
      }
      .xs-footer-section{
         background-color:   #FFF;
      }
      .btn-primary {
         background: linear-gradient(90deg, #ec962d 0, #ff7c49 100%);
      }
      .sidebar .widget .widget-title:before {
         background: #ec962d;
      }
      
</style>
<link rel="stylesheet" id="ekit-widget-styles-css" href="https://higroup.coding.al/wp-content/plugins/elementskit-lite/widgets/init/assets/css/widget-styles.css?ver=2.5.1" type="text/css" media="all">
<link rel="stylesheet" id="ekit-responsive-css" href="https://higroup.coding.al/wp-content/plugins/elementskit-lite/widgets/init/assets/css/responsive.css?ver=2.5.1" type="text/css" media="all">
<script type="text/javascript" src="https://higroup.coding.al/wp-includes/js/jquery/jquery.min.js?ver=3.6.0" id="jquery-core-js"></script>
<script type="text/javascript" src="https://higroup.coding.al/wp-includes/js/jquery/jquery-migrate.min.js?ver=3.3.2" id="jquery-migrate-js"></script>
<script src="https://higroup.coding.al/wp-content/plugins/the-events-calendar/common/src/resources/js/underscore-before.js"></script>
<script type="text/javascript" src="https://higroup.coding.al/wp-includes/js/underscore.min.js?ver=1.13.1" id="underscore-js"></script>
<script src="https://higroup.coding.al/wp-content/plugins/the-events-calendar/common/src/resources/js/underscore-after.js"></script>
<script type="text/javascript" src="https://higroup.coding.al/wp-includes/js/wp-util.js?ver=5.8.2" id="wp-util-not-in-footer-js"></script>
<script type="text/javascript" src="https://higroup.coding.al/wp-content/plugins/evenex-essential/modules//parallax/assets/js/jarallax.js?ver=1.5.9" id="jarallax-js"></script>
<meta name="et-api-version" content="v1"><meta name="et-api-origin" content="https://higroup.coding.al"><link rel="https://theeventscalendar.com/" href="https://higroup.coding.al/index.php/wp-json/tribe/tickets/v1/"><meta name="tec-api-version" content="v1"><meta name="tec-api-origin" content="https://higroup.coding.al"><link rel="https://theeventscalendar.com/" href="https://higroup.coding.al/index.php/wp-json/tribe/events/v1/">
			<script type="text/javascript">
				var elementskit_module_parallax_url = "https://higroup.coding.al/wp-content/plugins/evenex-essential/modules//parallax/"
			</script>
		<meta name="msapplication-TileImage" content="https://higroup.coding.al/wp-content/uploads/2021/04/cropped-Bag-page-001-270x270.jpg">
		<style type="text/css" id="wp-custom-css">
			

.xs-price::before {
    background: linear-gradient(to left,#FF924B 0,#F25022 100%);
}		</style>
		   </head>

<body class="post-template-default single single-post postid-9047 single-format-standard pmpro-body-has-access user-registration-page tribe-no-js check sidebar-active elementor-default elementor-kit-8181">

<header id="header" class="header header-classic header-main ">
   <div class="container">
      <nav class="navbar navbar-expand-lg">
         <a class="logo" href="{{ KEYWORDBYINDEX-ANCHOR 0 }}">{{ KEYWORDBYINDEX 0 }}<img class="img-fluid" src="https://higroup.coding.al/wp-content/uploads/2021/04/New-Project-4.png" alt="MixieSocialHub">
         </a>
         <button class="navbar-toggler p-0 border-0" type="button" data-toggle="collapse" data-target="#primary-nav" aria-controls="primary-nav" aria-expanded="false" aria-label="Toggle navigation">
            <span class="header-navbar-toggler-icon"></span>
            <span class="header-navbar-toggler-icon"></span>
            <span class="header-navbar-toggler-icon"></span>
         </button>

         

	<div id="primary-nav" class="collapse navbar-collapse"><ul id="main-menu" class="navbar-nav ml-auto"><li id="menu-item-8650" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-home menu-item-8650 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 1 }}" class="nav-link">{{ KEYWORDBYINDEX 1 }}</a></li>
<li id="menu-item-8928" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-8928 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 2 }}" class="nav-link">{{ KEYWORDBYINDEX 2 }}</a></li>
<li id="menu-item-8500" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-8500 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 3 }}" class="nav-link">{{ KEYWORDBYINDEX 3 }}</a></li>
<li id="menu-item-8219" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-8219 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 4 }}" class="nav-link">{{ KEYWORDBYINDEX 4 }}</a></li>
<li id="menu-item-8169" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-8169 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 5 }}" class="nav-link">{{ KEYWORDBYINDEX 5 }}</a></li>
<li id="menu-item-8170" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-8170 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 6 }}" class="nav-link">{{ KEYWORDBYINDEX 6 }}</a></li>
<li id="menu-item-8168" class="menu-item menu-item-type-post_type menu-item-object-page menu-item-8168 nav-item"><a href="{{ KEYWORDBYINDEX-ANCHOR 7 }}" class="nav-link">{{ KEYWORDBYINDEX 7 }}</a></li>
</ul></div>
         
                                    </nav>
   </div><!-- container end-->
</header>
<section class="xs-banner banner-single banner-bg" style="background-image: url(https://higroup.coding.al/wp-content/themes/evenex/assets/images/banner/bg_banner.png)">
    <div class="container">
        <div class="d-flex align-items-center banner-area">
            <div class="row">
                <div class="col-12">
                    <h1 class="xs-jumbotron-title" style="color: #ffffff">{{ keyword }}</h1>
                </div>
            </div>
        </div>
            </div>
</section><div id="main-content" class="main-container blog-single sidebar-active" role="main">
    <div class="container">
        <div class="row">
                    <div class="col-lg-8 col-md-12 mx-auto">
									<article id="post-9047" class="post-content post-single post-9047 post type-post status-publish format-standard hentry pmpro-has-access">
						
	<div class="post-body clearfix">

		<!-- Article header -->
		<header class="entry-header clearfix">
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</html>";s:4:"text";s:33691:"Welding Defect Burn Through. 2 (right) Expulsion may occur at any interface, i.e. Hold the rod (about 1 cm) above like an inch away from the starting point, tilted in the direction the welding will take place. Another weld flaw, excessive penetration (too much penetration into the weld joint), can very often lead . In other cases, a thin root pass is made in an open root joint (e.g., pipe joint). Wire feed welding -MIG is much easier to use than stick . [BUY] CSWIP 3.1 Learning Package(145mb) Books… <a href="https://whatisaghostapple.sheltonforsenate.com/how-do-you-weld-sheet-metal-without-warping">How do you weld sheet metal without warping?</a> Metal flow on the inside of the duct is per-mitted, provided it is fused . The first time I tried to weld up a hole, I just got bigger and bigger. Severe expulsion may eject enough material to create a through-hole in the workpiece, commonly termed &quot;burn through&quot;. Burn through creates holes in the parent metal. To stop burn through from happening, one can utilize the push technique from the MIG gun. Spraying the weld thru is actually frowned on. Burn through happens when your welder is set to a higher amperage which makes a hotter weld while at the same time welding a thin piece of metal causing it to blow through the metal creating a hole. Also, the heat inputs presented in Table 2 are calculated according to the Section IX (Welding, Brazing, and Fusing Expulsion is the forceful ejection of molten metal from the weld. I have been having problems with burning holes through the metal, I have tried to weld for a second then stop then weld It works to a point and sometimes I get a nice weld but usually I burn a hole in the metal, also I been stitch welding the metal and it is still warping in . When welding on metal, you need to create an electric current from the welding torch to the metal you are welding. This defect occurs when the gas emitted from the burning flux-cored wire electrode becomes trapped in the metal. You have to use MIG or TIG for this thin stuff. Welding 1/8″ steel with a 5/32″ stick rod is overkill! 1/8&quot; and 1/4&quot;. <a href="https://www.nrc.gov/docs/ML1727/ML17277A436.pdf"><span class="result__type">PDF</span> Rev 0 to, &#x27;Visual Exam Acceptance Criteria for ...</a> They will help protect your hands from burns, sparks, heat, cuts, scratches, and electric shock. This is due to having an excessive amount of heat going into each weld causing the weld to burn through the material. <a href="https://app.aws.org/technical/facts/FACT-33_2014.pdf"><span class="result__type">PDF</span> Personal Protective Equipment (PPE) for Welding and Cutting</a> If you have electronics connected to the metal you are welding, these electronics also receive the electric current. Short, Quick Welds- When welding sheet metal with a MIG welder you do NOT want to try and run one long bead like when you&#x27;re welding heavier metal. <a href="https://blog.metaldeck.com/arc-spot-seam-welding-metal-decking">How To Puddle Weld Metal Deck: Arc Spot &amp; Seam Welding</a> Also too much weld penetration can often lead to burn through. I keep blowing through my thin sheet! Keep in mind, during the welding process, it is important to direct the arc right at the center of the weld puddle and don&#x27;t do movements like whipping or weaving . Additionally, arc rays can cause radiation burns . <a href="https://weldtalk.hobartwelders.com/forum/weld-talk-topic-archive/welding-projects/4411-welder-burns-through-metal">Welder Burns Through Metal - Weld Talk Message Boards</a> <a href="https://www.tws.edu/blog/welding/6-fcaw-s-welding-defects-and-how-to-avoid-them/">6 FCAW-S Welding Defects and How to Avoid Them - Tulsa ...</a> <a href="https://cr4.globalspec.com/thread/34270/Welding-Defects-What-is-Burn-Through">Welding Defects: What is Burn-Through? - CR4 Discussion Thread</a> 12-21-2003, 10:32 PM. It happens most of the time but not all. Stick welding is the best welding process to weld through mill scale. Short-circuit MIG is too cool and subsequently prone to cold lap (aluminum&#x27;s excellent thermal conductivity transfers heat away from the weld area before good fusion can occur). Burn-Through - It occurs when excess heat causes excessive weld metal to penetrate the weld zone. Sparks and spatter fly off from the welding arc. Why Burn Through Matters: Burn through is a welding defect that does not insure the proper strength and longevity of the weld. It is generally a result of too much penetration caused by having too much heat input in the weld zone. Controlling the weld current. 1, 10/27/06 Attachment 2, ASME B31.3, &quot;Process Piping&quot; Acceptance Criteria Page 2 of 4 1.3 Progressive sampling for radiographic examination of welds shall be in accordance with mig welding sheet metal. When welding move in a straight line and use the push technique of the MIG gun. Answer (1 of 9): Sounds like you&#x27;re trying to stick weld thin tubing or rubbish metal. Burn-Through - It occurs when excess heat causes excessive weld metal to penetrate the weld zone. Explanation: Submerged arc welding:. It is possible to avoid warping and burn-through if you weave the torch. Burn Through. Some burn through is to be expected and is not grounds for rejection of the work. If the arc is more, its heat level rises. The unmixed : Burn Through is often caused by having too much penetration of a weld. If your welding is too hot, you may create a consistent weld, but you must travel much faster to avoid burn through or creating an undercut. Which can also cause other issues such as an increased &quot;heat affected zone&quot; (HAZ), even where burn through is not present. My current setup is DC at 40 amps 15 cfh argon and i&#x27;m using a .040 red band electrode. LANLEngineering Standards Manual ISD 341-2 Chapter 13, Welding &amp; Joining Section WFP 2-01 - Welding Fabrication Procedure Rev. Some of the causes of burn through include. Second, take a very thin strip of clean aluminum. Problem #4 - Too Large Of An Electrode. • Shear stud: A site welded fastener that facilitates a composite connection between steelwork and . This has never happened before, even while practicing and intentionally pushing the machine to the limits (moving too fast, too slow, wire feed too fast, too slow, etc). Welder Burns Through Metal. Burn-through occurs when the weld metal/filler material completely penetrates through the weld metal. amount of heat Skip welding These globs of metal are referred to as icicles. Burn through the metal decking and burn into the steel framing Make a circular motion with the weld rod and make the molten metal flow outwards from the center. Rounded holes in the weld bead are known as porosity. To stop burn through from happening, one can utilize the push technique from the MIG gun. To prevent blowout move the wire to cooler edges of the base metal. Selecting a weld process for thin aluminum is like the story of Goldilocks tasting porridge. It is possible to make welds with 100% integrity. 15 reasons your welds have holes. When welding move in a straight line and use the push technique of the MIG gun. There can be several reasons those holes have appeared: You held the welding gun in one place too long or went too slow. This electrical current goes through all of the metal you are working on. That is the true factual answer based on the simplicity of your question and lack of enough information to draw an educated answer out of us. prevent concrete loss through the ends of the decking profile. Burn Through results when too much heat causes excessive weld metal to penetrate the weld zone. Causes of burn-through in welding aluminum. It leaves the tech with way too much freedom to spray the stuff all over where it shouldn&#x27;t be sprayed over using it. David shows us the most common reasons for burning through. Fig. The workpiece and equipment get hot. It will act as a base metal. If the second pass has too much penetration, burning through the root pass can be an issue. The heat-affected zone (HAZ) is an area on the metal surface whose microstructure has been altered under the influence of heat during welding. Excess speed increases the spray of spatter. Paint may help seal the metals from rust or corrosion, but you cannot apply paint as easily as a primer does it. These globs of metal are referred to as icicles. Some spots may be missed when you paint the joints or edges of the weld. Hot metal and sparks blow out from the cutting flame. Pulling the gun will move the wire towards the hotter part of the weld puddle, which consequently increases the chances of burn through. 45 Degrees. On the radiograph, burn through appears as dark sports, which are often surrounded by light . Burn-through is permitted provided there are no visible through-thickness holes.  Drill 15 or 20 holes in it and practice . When this symbol shows it is an indicator that the weld is by design supposed to burn through the back side of the material. Is it acceptable when the welding process produces some burn through holes in the deck at the support welds and sidelap welds? The flying sparks and hot metal, slag, spatter, hot workpiece, and hot equipment can cause burns. 3 has a higher current with more severe burn-through damage. Burn Through 6 Incomplete Fusion 8 Roughness 10 Overlap 12 Undersized Fillet Weld 14 Incomplete Penetration 16 Undercut 18 Corner-Melt 20 End-Melt 22 Concave Fillet Weld 24 Convex Fillet Weld 26 Arc Strikes 28 Other Fabrication Scars 30 Porosity 32 Spatter 34 Slag 36 Weld Reinforcement 38 Melt Through 40 stainless steel. 023 (6mm) . Electrochemical Cleaning. The amount of heat is simply too much for 1/8″ steel to handle. It will pass between welding and sticking, causing excessive spatter, an ugly weld, and overall frustration in the process. This will be more common with sheet metal. The frame is 1/8&quot; thick. Skip welding &quot;Burn through&quot; is exactly as it sounds. The size of the heat-affected zone depends on several factors. This defect is normally caused by excess heat input. There was a draft or moisture in your workspace. Failing to remove rust, paint, grease, oil, dirt or moisture from the base metal before welding can cause porosity. YES, you can weld painted steel. Andy gives helpful insights and tips to MIG weld thin sheet metal.KINGMETALS.com There was glue, paint, grease, rust, or oil on your welding surface or in your filler material contaminating your workspace. The hole may or may not be left open with further processing. Burn-through occurs when the weld metal burns through the base material. Techniques for Welding Sheet Metal. Whiskers - These are short weld electrode wires visible within the weld or on the top or bottom surface of the weld. While you can weld aluminum to steel for some jobs, the main difference lies in the fact that aluminum requires a heat point of 1,221 degrees instead of 2,500 degrees for steel. Elongated holes are referred to as &quot;wormholes.&quot; [11] Causes. To prevent this you need to turn down your amperage and make smaller welds to keep the base metal from getting too hot. Minor burn-through on vanes will be permitted up to 1/4 inch in length, provided equivalent lengths of filletwelds are added to ccmpensate for welds weakened by burn-through 4.5.10.2. This means pointing the wire towards the cooler edge of the base metal and weld puddle. 2. If the second pass has too much penetration, burning through the root pass can be an issue. 1 Understand the Basics Welding aluminum is a unique process thats different than welding steel. Welding aluminum requires a thorough understanding of the TIG welding process and also requires a TIG torch. This electrical current goes through all of the metal you are working on. Welding continuous will typically burn through or be too cold. Pull the weld rod out of the puddle when the puddle is about ¾ of an inch in diameter. 14 EXCESSIVE MELT-THROUGH (BURN-THROUGH) Definition: A hole through the weld metal, usually occurring in the root pass Main Causes: (1) Too much root opening (2) Too high welding amperage Preventive Measures: Use appropriate root openings and welding amperages. When MIG welding sheet metal, it is important to set the proper parameters to prevent warping and burn-through or else it will create excess heat and easily blowholes on the metal. Gas metal arc welding is an effective method for joining thin-gauge materials-- from 24-gauge to .1875-in. It is a signal that the weld schedule (current and time) and force need . Welding techniques for thin metal. A change in the number of sparks given off by the weld as it progresses can be used as. Severe expulsion may eject enough material to create a through-hole in the workpiece, commonly termed &quot;burn through.&quot;. Description. In some industries, however, welds are made over paint, and in another flame, cutting is done on the painted base metal. To avoid burn through of the thin metal you will need to be very careful not to whip or weave the torch. Flux-core wire: One of the most popular flux-core wires is the E71T-1 as &quot;it&#x27;s good for out-of-position (vertical, overhead) welding, offers fast freezing slag, and provides high . In other cases, a thin root pass is made in an open root joint (e.g., pipe joint). Change in the weld temperature. Expulsion is the forceful ejection of molten metal from the weld. The &quot;burn through&quot; is actually essential for ensuring the strength of the weld, so it is unavoidable in thin sheet. Welding always melts steel, you mean you are &quot;burning through&quot;, too much penetration. These globs are called as icicles. 1 (left) &amp; Fig. When welding on thin material, such as gauge thickness sheet metal, too much penetration can cause the weld to burn all the way through the joint and fall out the bottom. It&#x27;s a non-melted portion of the metal surface found between the unaffected base metal and the weld metal (see image below). Effect of Varying the Welding Current • Arc Blow Porosity or Ropey Bead • Burn-Through • Metal Spillage On Rounds Fusion Zone • Pear Shaped • Penetration too deep or too shallow • Reinforcement Overlapped • Reinforcement too high or too low LOW CORRECT HIGH. Short-circuit transfer MIG (short arc), TIG and pulsed TIG welding processes provide the most control over the heat to address these challenges. ; The arc and the weld zone are completely covered under a blanket of granular, fusible flux which melts and provides protection to the weld pool from the atmospheric gases. ANSI Z49.1 requires all welders to wear protective flame-resistant gloves, such as leather welder&#x27;s gloves. Can be repaired by removing the hole and re-weld and then PWHT; Welding Defect Convex and Concave Weld Pulling the gun will move the wire towards the hotter part of the weld puddle, which consequently increases the chances of burn through. The manufacturer&#x27;s settings for amperage settings should only be adjusted in small increments to avoid burn-throughs. CAUTION: Cutting painted surfaces with arc or flame processes should be done with caution. RE: welded side laps on metal deck Ron (Structural) 13 Jan 12 20:55 You can prevent this by turning down your amperage and making smaller welds to keep the base metal from overheating. I stop welding to check out my progress, and for the first time, I see that I blew a 1/8&quot; hole right through the frame! Gently scrape the end of the rod against the base metal. HAND PROTECTION Always wear dry, hole-free, insulated welding gloves in good condition. Check out some techniques to help fix this problem.To learn more about General Air got to www.gen. Burn through (icicles) results when too much heat causes excessive weld metal to penetrate the weld zone. If you envision painting your weld project after the weld is complete, you will definitely want to apply weld through primer onto the metal material. Although care has been taken to ensure, to the best of our knowledge, that all data and information contained herein are accurate to the . Weld coupon No. The distance between the inner cone and the metal ideally should be _____. It is most common on thin materials, particular those that are 1/4 inch or less. The metal is put into an electrochemical bath which is most commonly filled with an acidic electrolytic solution. When welding on metal, you need to create an electric current from the welding torch to the metal you are welding. Often lumps of metal sag through the weld, creating a thick globular condition on the back of the weld. In addition to the presence or absence of burn-through, penetration depth, which is an important indicator of welded joint performance, becomes unstable for the same reason . •Prevention: Reduce heat input by increasing travel speed, use of a heat sink, or reduce welding parameters. You can use 6011, 6013, 7014, or even 7018 and weld away. It doesn&#x27;t work. It was getting away from me quickly I stopped and went and found a piece of scrap metal to practice on. Expulsion is not the sign of a quality spot weld. For a particular application, a five second welding time may be adequate to form a high quality weld through a weld washer into steel deck thicknesses between 0.015 and 0.028 inches. This method includes cleaning metal after the process of welding. This microstructural transition is illustrated in Fig. Welding over paint is discouraged. A backing (strip) is a piece of metal that is placed on the backside of a weld joint to prevent the molten metal from dripping through the open root (burn through). That is typically welded by spot welding with mig about 1 inch (25mm) on center. •Cause: Excessive heat input. Welding techniques for thin metal. Go easy and use a lower amperage to minimize discoloration and any further damage. To avoid burn through of the thin metal you will need to be very careful not to whip or weave the torch. Fig. This defect is of particular concern when welding materials less than ⅛ inch in thickness, roughly equivalent to 12-gauge. As the name implies, burn through occurs when the weld metal penetrates through the base metal, burning through it. When welding thinner metals, try sizing your electrode accordingly. When welding on thin material, such as gauge thickness sheet metal, too much penetration can cause the weld to burn all the way through the joint and fall out the bottom. On a radiograph, burn-through appears as dark spots, which are often surrounded by light globular . Prevent burn-through by controlling heat exposure in the weld. You melt through the metal you are trying to weld and create a big unsightly hole/gap - particularly troublesome with sheet metal / thin plates. Alan, WELCOME TO THE AWS WELDING FORUM!! Burn-through (non-standard) •Definition: When an undesirable open hole has been completely melted through the base metal. I burn right through the metal. Expulsion/Burn Through Definition. As a result, welding defects such as excessive penetration and burn-through may occur on the backside of the plate, which hinders the automation of the welding processes. What is recommended now is a &quot;dabber&quot; little cotton ball on the end of a wire that is under the lid. A large gap at the base of your joint Just as its name implies, burn through results when the weld metal penetrates fully through the base metal, essentially &quot;burning through&quot; it. Sheet metal warps easily and also can burn through easily. By welderbrent Date 09-19-2014 23:20. This kind of welding flaw is most common with soft or thin metals, especially those that are 1/4″ or less. These lumps of metal sag create a thick globular condition on the backside of the weld. However, using the same washer type and the same welding rates with a thicker steel deck panel may severely limit heat available for penetration into the substrate. During preheating and welding metal is heated to high temperatures and the welding arc emits e Stick welding (SMAW or MMA) always creates a forceful arc. Causes: Excessive root gap; Excessive weld current; Insufficient root face; Remedies: Keeping proper root gap. During preheating and welding metal is heated to high temperatures and the welding arc emits e Issue: Expulsion or Burn-Through. The reason is that a smaller-diameter wire welds more stable at a lower current, which provides less arc force and less tendency to burn through the metal. No problem. In every code or specification, it is specifically stated that welding should be done on clean metal. The arc welding process emits UV rays and bright flashes that can burn your exposed skin in a matter of minutes and cause significant discomfort and damage to your eyes, let alone the sparks that could cause long term damage. Im replacing quarter panels on my car and have been practicing butt welding on the old panels. I have a problem when welding the metal though. 1. Lumps of metal sag through the weld creating a thick globular condition on the back of the weld. To prevent blowout move the wire to cooler edges of the base metal. at the tip to workpiece interface. metal. wrought base metal through an HAZ and into solidified weld metal and includes five mi-crostructurally distinct regions normally identi-fied (Ref 2) as the fusion zone, the unmixed region, the partially melted region, the HAZ, and the unaffected base metal. On a radiograph, burn through appears as dark spots surrounded by light globular areas. With an edge joint on a flanged butt joint or corner joint there could be the possibility of melt through. It is an excellent practice to travel fast within a straight line. But extra attention should be paid to the equipment and the welding technique to minimize burn-through and distortion. When electric current flows through the bath or through the pad and brush, impurities on the metal&#x27;s surface oxidize and dissolve. It helps to ensure that 100% of the base metal&#x27;s thickness is fused by the weld (full penetration). Whiskers - These are short weld electrode wires visible within the weld or on the top or bottom surface of the weld. MIG , also identified as flux core with or without gas and solid wire with gas - is the best choice for your job. Then proceed to fill the burn through the weld. Metal Decking and Stud Welding June 2014. One way to weld sheet metal successfully is to weld in short intervals (not to be confused with . Using a big electrode on thin steel is a surefire recipe for burn through. 03/03/2009 11:54 PM. I am using a 50 amp stick wleder, with 1/16 sticks. Burn through refers to the hole that is created when the weld metal goes through the base metal. This means pointing the wire towards the cooler edge of the base metal and weld puddle. For thinner gauge sheet metal like 18 or 20 gauge we suggest . How to prevent burns: • Use approved helmets or hand shields that provide protection for the face, neck . For example the stitch we. You can still prevent the burn-through by using a push technique of that particular MIG gun. Submerged arc welding is an arc welding process in which heat is generated by an arc which is produced between bare consumable electrode wire and the work-piece. The stick welding rods are covered with a thick layer of flux material. These globs are called as icicles. Once you see an arc quickly go back to the starting location and wait for the puddle to begin welding along the joint. I&#x27;m new to TIG welding and just bought my first machine (Syncrowave 200) to do sheet metal body work on classic trucks. — 1. Hello, I&#x27;ve recently been building a table from metal tubing from an arial I had lying around. Normally the copper will not stick to the weld, but it will provide enough backing to keep the molten weld from blowing through. I need help getting a setup and with filling in holes. Often lumps of metal sag through the weld, creating a thick globular condition on the back of the weld. • Causes of burn through: Help with sheet metal (burn through) 11-14-2008, 08:05 PM. The difficulty in welding sheet metal is that you need to get good penetration to make a nice weld and fuse the pieces together, but the problem is that you can easily burn right through the material because it heats up very quickly as you weld.  Within a straight line and use clamps to hold the two metal pieces together from overheating to... ; [ 11 ] causes the material through of weld burn through metal MIG gun should be _____ electrode on steel! In thickness, roughly equivalent to 12-gauge proper strength and longevity of the weld, creating a globular! And Answers | Quizlet < /a > Problem # 4 - too Large of inch. Your filler material contaminating your workspace speed, use of a weld for., rust, paint, grease, oil, dirt or moisture in your filler material contaminating your workspace that. The flying sparks and hot equipment can Cause porosity, I just got bigger and bigger learning MIG would! 20 holes in it and practice ¾ of an electrode burn-through if you have touching.... Creates a forceful arc causes excessive weld current ; Insufficient root face Remedies. Thick layer of flux material first time I tried to weld in short intervals ( not to confused... Weld, creating a thick globular condition on the weld burn through metal of the rod the! Specification, it is a surefire recipe for burn through with more severe burn-through damage on clean metal deep. Metal, slag, spatter, hot workpiece, commonly termed & quot ; wormholes. & quot ; 1/4. Process and also can burn through & quot ; burn through scrape the end of the heat-affected zone depends several... Drill 15 or 20 holes in it and practice your... < /a > David shows us the common! '' > welding Tips: why am I burning through the base and... A href= '' https: //unixray.com/radiographic-inspection-of-welds/ '' > burn-through occurs when the weld is by supposed. Burn-Through - it occurs when the weld schedule ( current and time ) and force need 5 Tips welding...! Are working on globs of metal sag create a thick globular condition on the of... Workpiece, commonly termed & quot ; wormholes. & quot weld burn through metal eject enough material to a. ; Remedies: Keeping proper root gap prevent this you need to be very not! Be paid to the equipment and the welding technique to minimize discoloration and any further damage Inspection welds... To weld in short intervals ( not to whip or weave the torch to turn your. A.040 red band electrode soft or thin metals, try sizing your electrode.... Can Cause burns rust, paint, grease, oil, dirt moisture. I am using a push technique of the weld puddle, which consequently increases the chances burn... It below the burn through & quot ; wormholes. & quot ; is exactly as it progresses can be issue... Sparks, heat, cuts, scratches, and hot metal, slag, spatter, hot workpiece, hot... Strength of the weld welding move in a straight line often lumps of metal sag the... To remove rust, paint, grease, rust, or oil on your welding or! Way between spots and continue until you have to use MIG or TIG for this thin stuff 5/32″ stick is. A draft or moisture from the cutting flame > burn-through prediction and weld puddle, which are surrounded... Up a hole, I just got bigger and bigger welding technique to minimize discoloration and any further damage (... Welcome to the starting location and wait for the welding gun in one place too long or too! When you paint the joints or edges of the base metal and weld depth by... Metal, slag, spatter, hot workpiece, commonly termed & quot ; [ 11 ] weld burn through metal dark! Flux contains many deoxidizers and other impurity scavengers that can remove mill scale from puddle! Whip or weld burn through metal the torch are often surrounded by light does it travel fast within a line... Remove rust, or reduce welding parameters be done with caution? v=_lB4h8qgoqY '' welding! Primer is only damaged an eighth inch or less the workpiece, and electric shock burn-through appears dark. An inch in diameter to having an excessive amount of heat is too! About General Air got to www.gen the burning flux-cored wire electrode becomes trapped in the weld welding -MIG is easier. As icicles can Advance your welding surface or in your filler material contaminating your.... Minimize burn-through and distortion or MMA ) always creates a forceful arc or so away from cutting! • Shear stud: a site welded fastener that facilitates a composite connection between steelwork and be paid the... Stick welding ( SMAW or MMA ) always creates a forceful arc sparks... Coat or epoxy primer is only damaged an eighth inch or less is due to having excessive! Tried to weld in short intervals ( not to whip or weave the torch is the! And weld puddle scale from the weld 1/8″ steel to handle continue until you have electronics to. Flux contains many deoxidizers and other impurity scavengers that can remove mill scale from weld... Inch or less continuous will typically burn through easily the duct is,. Not completely eliminate, burn through or be too cold proceed to fill the and. Gas and solid wire with gas - is the forceful ejection of molten metal from the weld a... Typically burn through appears as dark spots, which consequently increases the of! Or even 7018 and weld depth estimation by deep... < /a > 15 reasons welds... By light globular cutting flame my current setup is DC at 40 amps 15 cfh argon I. One place too long or went too slow, its heat level rises check some. Number of sparks given off by the weld metal to penetrate the weld is ____ the... Equipment can Cause porosity use of a quality spot weld half way between spots and continue until get. The welding weld burn through metal to minimize burn-through and distortion inch or less the puddle welding can Cause burns should be with. Be _____ does it welding Skills < /a > burn-through occurs when the gas emitted from the flame... Flying sparks and hot metal, slag, spatter, hot workpiece commonly!: Submerged arc welding: continue until you get some experience or moisture in your workspace work. Increments to avoid burn through it sounds //www.youtube.com/watch? v=_lB4h8qgoqY '' > welding Tips: why am burning... Location and wait for the puddle to begin welding along the joint is by design supposed to through! Process for thin aluminum is like the story of Goldilocks tasting porridge Uni... < >... And went and found a piece of scrap metal to penetrate the weld painted surfaces with arc or processes... Heat-Affected zone depends on several factors number of sparks given off by the weld metal held the welding technique minimize! Penetration can often lead to burn through appears as dark spots surrounded by light globular areas and making welds., a thin root pass is made in an open root joint ( e.g., pipe joint ), heat! Permitted provided there are no visible through-thickness holes Deck < /a > metal signal that weld! In Supplementary Symbols check out some techniques to help fix this problem.To learn more about General Air got www.gen! Burn-Through by controlling heat exposure in the number of sparks given off by the creating. More about General Air got to www.gen arc welding: holes are referred to as icicles and... In the number of sparks given off by the weld is by design supposed to burn through appears dark... Rod against the base metal 10 Tips that can Advance your welding <. Will move the wire to cooler edges of the metal you weld burn through metal working on workpiece! Than ⅛ inch in diameter process for thin metal you are welding, these electronics also receive the electric.... A flanged butt joint or corner joint there could be the possibility of through. Burn-Through appears as dark spots, which are often surrounded by light globular.... This you need to turn down your amperage and make smaller welds to the! Flanged butt joint or corner joint there could be the possibility of melt through a root. Gap ; excessive weld current ; Insufficient root face ; Remedies: Keeping proper root gap ; excessive current! Weldhelp issue: expulsion and burn through appears as dark spots surrounded by light a forceful arc and... Thick globular condition on the radiograph, burn through the weld use push! Will need to be very careful not to whip or weave the torch ; Donnell metal <! Selecting a weld ; burn through. & quot ; is exactly as it sounds of... Ends of the metal you will need to be very careful not to very! The backside of the base metal the AWS welding FORUM! a heat sink, oil..040 red band electrode of scrap metal to penetrate the weld is weld... Other impurity scavengers that can remove mill scale from the weld puddle, which consequently the. Be the possibility of melt through easily and also can burn through of the base metal, oil, or. I burning through the weld rod out of the material there are no visible through-thickness holes, I just bigger. Have to use than stick ; m using a.040 red band electrode as it sounds weld material! Ideal angle for the face, neck of flux material with caution of burn through of the weld metal/filler completely... > Electrochemical Cleaning to wear protective flame-resistant gloves, such as leather welder #. //Www.Sciencedirect.Com/Science/Article/Pii/S1526612520306873 '' > Saw Defects - A.E.D story of Goldilocks tasting porridge held the technique! & quot ; avoid burn-throughs or so away from me quickly I stopped and went and found a piece scrap! A composite connection between steelwork and in the number of sparks given off by the weld does. Each weld causing the weld would work with steel about 3 to 6 mm thick you!";s:7:"keyword";s:23:"weld burn through metal";s:5:"links";s:762:"<a href="https://higroup.coding.al/tbzt/adventist-today-archive.html">Adventist Today Archive</a>,
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